Blank Hats for Customization: Embroidery, Printing, and Patches with BuckWholesale
28th Apr 2025
At BuckWholesale, we specialize in providing high-quality blank hats perfect for customization. Whether you're looking to create custom hats for your brand, team, event, or shop, choosing the right customization method is key to getting the best results.
Here’s a breakdown of the three most popular customization methods — embroidery, printing, and patches — and which of our best-selling blank hats are ideal for each!
Embroidery: Our Most Popular Customization Method
Embroidery is hands-down the most popular way to customize hats, offering a premium, long-lasting finish with bold texture and color.
At BuckWholesale, every one of our blank hats is ideal for embroidery! Here are some of our most popular options:
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Dad Hats: Styles: 4921(Blank Dad Hats), 5223(GJK Dad Hats), 21682 (Pigment Dyed Dad Hats)
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Distressed Dad Hats: Styles 21872 (velcro back distressed dad hats), 5209 (brass buckle back distressed dad hats)
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Unstructured Trucker Hats: Styles 21504 (distressed washed trucker hats), 5226 (distressed pigment dyed trucker hats)
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Leopard Print Unstructured Trucker: Style 22065
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Structured Trucker Hats: Styles 5194 (structured trucker hats, comparable to Richardson 112), 5216 (cotton 6 panel trucker hats, comparable to Richardson 112)
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Premium Trucker Hats: Styles 5323 (premium 6 panel trucker hats, comparable to Richardson 112), 5312 (structured 6 panel trucker hats, comparable to Richardson 112)
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Beanies: Styles 3506 (beanies with cuffs), 19827 (snug fit beanies with cuff)
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Flat Bill Snapbacks: Styles 3003 (flat bill snapbacks), 5340 (premium cotton flat bill snapbacks), 4831 (5 panel snapbacks)
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Velcro Back Baseball Caps: Style 22132 (curved bill velcro back baseball caps)
If you're planning to create embroidered hats for your business or event, these blank styles give you plenty of stylish, durable options to work with.
Printing: Bold Graphics and Bright Colors
Printing is perfect for capturing fine details, gradients, and vibrant full-color artwork on your custom hats.
For printing, we recommend our 5-panel foam front trucker hats, which offer a smooth, flat surface ideal for screen printing or heat transfer:
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Foam Front Trucker Hats: Styles 3025 (polyester foam front trucker hats with rope), 5262 (cotton foam front trucker hats)
These hats are a top choice for brands aiming for a bold, vintage-inspired look that's perfect for festivals, giveaways, and merchandise.
Patches: Durable and Trendy Customization
Want a trendy, rugged look? Custom patches — whether leather, woven, embroidered, or PVC — are an excellent choice for giving your hats a handcrafted, professional vibe.
Our best blank hats for patches include:
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Beanies: Styles 3506 (beanies with cuffs), 19827 (snug fit beanies with cuffs)
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Flat Bill Snapbacks: Styles 3003 (flat bill snapback), 5340 (gjk snapbacks), 4831 (5 panel snapbacks)
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Structured Trucker Hats: Styles 5194,(6 panel structured trucker hats, comparable to Richardson 112) 5216 (cotton structured trucker hats, comparable to Richardson 112)
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Premium Trucker Hats: Styles 5323 (premium trucker hats, comparable to Richardson 112), 5312 (premium trucker hats, comparable to Richardson 112)
Structured hats and flat bill snapbacks offer the firmness needed to securely attach patches, ensuring a clean, durable finish.
Why Choose BuckWholesale for Blank Hats and Customization?
At BuckWholesale, we offer a huge selection of wholesale blank hats ready for embroidery, printing, or patches — and we also offer customization services to make it even easier to bring your designs to life.
Our minimum order for customization is just 50 hats, making it simple and affordable for brands, events, and businesses of all sizes to create the perfect custom hats. With competitive prices, fast turnaround times, and a commitment to quality, BuckWholesale is your go-to source for custom wholesale hats.
Interested in our customization services?
Reach out to us at 770-904-2052 or email custom@buckwholesale.com. We’d love to help you create the perfect custom hats for your brand or event!
Start shopping our blank hats today and contact us to get started on your custom order!